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PowerFlex 700 Drive - Frame 7 Components Replacement
Installation Instructions
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Strany 1 - Installation Instructions

PowerFlex 700 Drive - Frame 7 Components ReplacementInstallation Instructions

Strany 2 - Important User Information

10 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011PrefaceATTENTION: The information in this publication is merely a guide for proper

Strany 3 - Table of Contents

Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 11PrefaceImportant Initial StepsRead and follow these statements before performing an

Strany 4

12 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011PrefaceNotes:

Strany 5 - Information

Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 13Chapter 1Component Diagrams and Torque SpecsDrive ComponentsAC input drive is shown

Strany 6

14 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 1 Component Diagrams and Torque SpecsAC input drive is shown.MOV Location

Strany 7 - Component Kits

Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 15Component Diagrams and Torque Specs Chapter 1Inverter SectionInverter Snubber Boa

Strany 8 - Recommended Tools

16 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 1 Component Diagrams and Torque SpecsMain Control Panel AssemblyFastener

Strany 9 - Safety Precautions

Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 17Component Diagrams and Torque Specs Chapter 1Figure 2 - Four-Point MountingFigure

Strany 10

18 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 1 Component Diagrams and Torque SpecsTorque SpecificationsThe following t

Strany 11 - Important Initial Steps

Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 19Component Diagrams and Torque Specs Chapter 1Wires Wires to TB2 7 0.8 Wires W

Strany 12

Important User InformationSolid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines

Strany 13 - AC input drive is shown

20 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 1 Component Diagrams and Torque SpecsNotes:

Strany 14

Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 21Chapter 2Basic Component Removal ProceduresThe procedures in this section are requi

Strany 15 - Inverter Section

22 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 2 Basic Component Removal Procedures6. Remove the two nuts at the top of

Strany 16 - Specifications

Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 23Basic Component Removal Procedures Chapter 2Install ComponentsWhen instructed for

Strany 17

24 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 2 Basic Component Removal ProceduresFigure 4 - Screws on Panel over Trans

Strany 18 - Torque Specifications

Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 25Chapter 3Component Replacement ProceduresPrecharge BoardRefer to the figures in Com

Strany 19

26 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 3 Component Replacement ProceduresMain Control BoardRefer to the figures

Strany 20

Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 27Component Replacement Procedures Chapter 3Install Components1. Install the new Ma

Strany 21 - Assembly

28 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 3 Component Replacement Proceduresf. Remove the Main Control Board.3. Rem

Strany 22 - HOT SURFACES

Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 29Component Replacement Procedures Chapter 36. If needed, use the same flathead scr

Strany 23 - Remove Transitional Bus Bar

Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 3Table of ContentsImportant User Information . . . . . . . . . . . . . . . . . . . .

Strany 24 - Install Components

30 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 3 Component Replacement ProceduresSwitch Mode Power Supply BoardRefer to

Strany 25 - Precharge Board

Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 31Component Replacement Procedures Chapter 3Power Interface BoardRefer to the figur

Strany 26 - Main Control Board

32 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 3 Component Replacement ProceduresInstall Components1. Install the new Po

Strany 27 - T-Comm Board

Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 33Component Replacement Procedures Chapter 3Remove Components1. Read and follow the

Strany 28

34 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 3 Component Replacement Procedures8. Remove the screws and accompanying w

Strany 29

Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 35Component Replacement Procedures Chapter 33. Install the four screws that hold th

Strany 30 - Switch Mode Power Supply

36 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 3 Component Replacement Procedures3. Locate the Current Transducer to be

Strany 31 - Power Interface Board

Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 37Component Replacement Procedures Chapter 39. Remove transducer assembly (transduc

Strany 32

38 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 3 Component Replacement Procedures7. Loosen the mounting bracket screws a

Strany 33 - Remove Components

Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 39Component Replacement Procedures Chapter 37. For all Snubber Boards, remove the U

Strany 34

4 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Table of ContentsNotes:

Strany 35 - Current Transducer

40 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 3 Component Replacement ProceduresInverter Snubber ResistorImportant: The

Strany 36 - W Phase V Phase U Phase

Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 41Component Replacement Procedures Chapter 34. Perform Remove Main Control Panel As

Strany 37

42 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 3 Component Replacement ProceduresInverter Power Module (IGBT)Important:

Strany 38 - Inverter Snubber Board

Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 43Component Replacement Procedures Chapter 310. Remove the Gate Interface Boards (t

Strany 39

44 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 3 Component Replacement Procedurese. Remove the conductive tape from the

Strany 40 - Inverter Snubber Resistor

Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 45Component Replacement Procedures Chapter 313. Torque the left screws for each Cur

Strany 41

46 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 3 Component Replacement ProceduresHeatsink Thermal SensorThe Heatsink The

Strany 42 - Inverter Power Module

Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 47Component Replacement Procedures Chapter 312. Remove the left Gate Interface Boar

Strany 43

48 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 3 Component Replacement ProceduresBus FuseThe Bus Fuse is located on the

Strany 44

Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 49Component Replacement Procedures Chapter 3Bus CapacitorRefer to the figures in Co

Strany 45 - 15 lb•in)

Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 5Summary of ChangesThis manual contains new and updated information.New and Updated I

Strany 46 - Heatsink Thermal Sensor

50 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 3 Component Replacement ProceduresConverter Snubber Board - AC Input Only

Strany 47

Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 51Component Replacement Procedures Chapter 3Converter Power Module (SCR) - AC Input

Strany 48 - Bus Fuse

52 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 3 Component Replacement Procedures12. Remove the Converter Bus Bars (DC+

Strany 49 - Bus Capacitor

Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 53Component Replacement Procedures Chapter 35. Install the SCR module leads from th

Strany 50 - Input Only

54 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 3 Component Replacement ProceduresMOV - AC Input OnlyRefer to the figures

Strany 51 - (SCR) - AC Input Only

Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 55Component Replacement Procedures Chapter 3DC Link Choke - AC Input OnlyRefer to t

Strany 52

56 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 3 Component Replacement ProceduresPrecharge SCR Module Snubber Board - DC

Strany 53

Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 57Component Replacement Procedures Chapter 3Install Components1. Replace washers on

Strany 54 - MOV - AC Input Only

58 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 3 Component Replacement ProceduresInstall Components1. Clean the surface

Strany 56 - Snubber Board - DC Input

6 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Summary of ChangesNotes:

Strany 57 - Precharge SCR Module - DC

Rockwell Otomasyon Ticaret A.Ş., Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenköy, İstanbul, Tel: +90 (216) 5698400Publication 20B-IN017B-EN-P - Sept

Strany 58

Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 7PrefaceIntroductionThis publication provides guidelines for replacing the major comp

Strany 59

8 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011PrefaceRecommended ToolsThe following list of tools is provided for your reference t

Strany 60 - Installation Assistance

Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 9PrefaceSafety PrecautionsThe precautions and general installation requirements provi

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