PowerFlex 700 Drive - Frame 7 Components ReplacementInstallation Instructions
10 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011PrefaceATTENTION: The information in this publication is merely a guide for proper
Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 11PrefaceImportant Initial StepsRead and follow these statements before performing an
12 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011PrefaceNotes:
Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 13Chapter 1Component Diagrams and Torque SpecsDrive ComponentsAC input drive is shown
14 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 1 Component Diagrams and Torque SpecsAC input drive is shown.MOV Location
Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 15Component Diagrams and Torque Specs Chapter 1Inverter SectionInverter Snubber Boa
16 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 1 Component Diagrams and Torque SpecsMain Control Panel AssemblyFastener
Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 17Component Diagrams and Torque Specs Chapter 1Figure 2 - Four-Point MountingFigure
18 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 1 Component Diagrams and Torque SpecsTorque SpecificationsThe following t
Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 19Component Diagrams and Torque Specs Chapter 1Wires Wires to TB2 7 0.8 Wires W
Important User InformationSolid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines
20 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 1 Component Diagrams and Torque SpecsNotes:
Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 21Chapter 2Basic Component Removal ProceduresThe procedures in this section are requi
22 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 2 Basic Component Removal Procedures6. Remove the two nuts at the top of
Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 23Basic Component Removal Procedures Chapter 2Install ComponentsWhen instructed for
24 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 2 Basic Component Removal ProceduresFigure 4 - Screws on Panel over Trans
Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 25Chapter 3Component Replacement ProceduresPrecharge BoardRefer to the figures in Com
26 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 3 Component Replacement ProceduresMain Control BoardRefer to the figures
Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 27Component Replacement Procedures Chapter 3Install Components1. Install the new Ma
28 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 3 Component Replacement Proceduresf. Remove the Main Control Board.3. Rem
Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 29Component Replacement Procedures Chapter 36. If needed, use the same flathead scr
Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 3Table of ContentsImportant User Information . . . . . . . . . . . . . . . . . . . .
30 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 3 Component Replacement ProceduresSwitch Mode Power Supply BoardRefer to
Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 31Component Replacement Procedures Chapter 3Power Interface BoardRefer to the figur
32 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 3 Component Replacement ProceduresInstall Components1. Install the new Po
Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 33Component Replacement Procedures Chapter 3Remove Components1. Read and follow the
34 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 3 Component Replacement Procedures8. Remove the screws and accompanying w
Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 35Component Replacement Procedures Chapter 33. Install the four screws that hold th
36 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 3 Component Replacement Procedures3. Locate the Current Transducer to be
Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 37Component Replacement Procedures Chapter 39. Remove transducer assembly (transduc
38 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 3 Component Replacement Procedures7. Loosen the mounting bracket screws a
Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 39Component Replacement Procedures Chapter 37. For all Snubber Boards, remove the U
4 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Table of ContentsNotes:
40 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 3 Component Replacement ProceduresInverter Snubber ResistorImportant: The
Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 41Component Replacement Procedures Chapter 34. Perform Remove Main Control Panel As
42 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 3 Component Replacement ProceduresInverter Power Module (IGBT)Important:
Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 43Component Replacement Procedures Chapter 310. Remove the Gate Interface Boards (t
44 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 3 Component Replacement Procedurese. Remove the conductive tape from the
Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 45Component Replacement Procedures Chapter 313. Torque the left screws for each Cur
46 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 3 Component Replacement ProceduresHeatsink Thermal SensorThe Heatsink The
Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 47Component Replacement Procedures Chapter 312. Remove the left Gate Interface Boar
48 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 3 Component Replacement ProceduresBus FuseThe Bus Fuse is located on the
Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 49Component Replacement Procedures Chapter 3Bus CapacitorRefer to the figures in Co
Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 5Summary of ChangesThis manual contains new and updated information.New and Updated I
50 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 3 Component Replacement ProceduresConverter Snubber Board - AC Input Only
Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 51Component Replacement Procedures Chapter 3Converter Power Module (SCR) - AC Input
52 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 3 Component Replacement Procedures12. Remove the Converter Bus Bars (DC+
Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 53Component Replacement Procedures Chapter 35. Install the SCR module leads from th
54 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 3 Component Replacement ProceduresMOV - AC Input OnlyRefer to the figures
Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 55Component Replacement Procedures Chapter 3DC Link Choke - AC Input OnlyRefer to t
56 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 3 Component Replacement ProceduresPrecharge SCR Module Snubber Board - DC
Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 57Component Replacement Procedures Chapter 3Install Components1. Replace washers on
58 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Chapter 3 Component Replacement ProceduresInstall Components1. Clean the surface
6 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011Summary of ChangesNotes:
Rockwell Otomasyon Ticaret A.Ş., Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenköy, İstanbul, Tel: +90 (216) 5698400Publication 20B-IN017B-EN-P - Sept
Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 7PrefaceIntroductionThis publication provides guidelines for replacing the major comp
8 Rockwell Automation Publication 20B-IN017B-EN-P - September 2011PrefaceRecommended ToolsThe following list of tools is provided for your reference t
Rockwell Automation Publication 20B-IN017B-EN-P - September 2011 9PrefaceSafety PrecautionsThe precautions and general installation requirements provi
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